The system is not that smart. It's miswired and your kill switch is totally non functional.DLT wrote:My understanding, and maybe its missguided, is that the 'system' detects the clip coming off and kills the motor on that. So, if you never put the clip on, then it works fine, but without the kill switch functionality...
Just to be clear, my Evinrude ETEC (dealer installed) will crank and RUN, without the kill switch engaged. I can't remember killing the motor by pulling the lanyard, so I can't be certain that the kill switch is wired correctly. But, I know mine will run without the clip engaged...
The only difference I'm aware of is that I understand some motors will not even crank with the clip out, while some (my Tohatsu is one) will crank but not fire. Excellent way to kill the battery if you're not paying attention.
When mine won't crank at all, it's an indication that the control lever is not in neutral. I've had mine apart and it's pretty complicated with a bunch of bellcranks and cams and a small switch which signals neutral, and it's fairly easy (at least on mine) to put it together wrong so the switch is not activated correctly. If this is the problem, you may be able to pull the cover and check the switch by pushing it with your finger while trying to crank or jumping across it. Be careful as starting in gear can be really exciting in a bad way; I recommend you pull the ignition primary or the spark plug wires before trying it.
