Compromise
Its not an old thread its on going, at least I hope.
anyway boy sure sounds like a very frustrating time for you. With a certified mech working on it I dont think I can be much help. But Ill give it a try. At least I may be able to make you feel a little better. Ok go back and read in this section "vacation was it worth it" from me. You will get an idea of the levels of frustration and where stopping to think things through will help.
http://macgregorsailors.com/phpBB/viewtopic.php?t=7965
First if everything on your engine is to spec. It should run great. So something isnt right. Your mech seems to be focused on the carbs, That may not be the problem. If the carbs are rebuilt right and the correct parts were used they should be fine. Carbs are really simple although they get blamed for a lot of problems. All the wear parts in a carb are replaced when rebuilt. (jets, gaskets, needle valves. The body of the carb
doesnt wear out.
But there is one part that sometimes gets over looked and is not in the rebuild kit. Its the float. The float can have a pin hole in it or is not adjusted right. The float acts like the ball in your toilet, it floats when the bowl of the carb gets full enough of gas and shuts the fuel off to the bowl when it has enough. If the float (tang) (a litlle piece of metal that touches the shut off needle valve) is not adjusted correctly it (in my case) will not allow any gas to fill the bowl. Yours might be adjusted wrong and lets very little gas in the bowl. That would make the idle fine but when the demand for more fuel happens (when you give more throttle) the bowl may be going dry.
The opposite can happen too, too much fuel will cause the bowl to overflow
and flood the engine, at least the cylinders that that carb sevices. That will make the engine run rough too. To check this pump the squeeze bulb
hard and watch the carbs as you do this. If gas runs out of the throat of a carb when you do this the needle valve (controlled by the float) isnt shutting the gas off when the bowl is full.
The mech you have should already know this stuff so Im really guessing here.
But if the carbs are correct, the right jets were installed. Then I would look else where for the problem. Check spark on all cyl. really you need to read my post about (vacation was it worth it?)
I havent gone back in this thread to read anything else you wrote yet, so
tell me again what year engine 2 or 4 stroke. What altitude are you at.
And the last time it ran good. What has changed? Like you use diff. gas
source or you moved to higher alt. or what ever you can think of.
I know its frustrating and drives you to think all kinds of things that wont help.
When was the last time the fuel pump was rebuilt? how old is it? It needs to be rebuilt after a few years. (simple and there is a kit for it)
You will have to at some point give up on the carbs, or you will never find the real problem. Break it down to three areas. The fuel: is it getting fuel and is it the proper amount? Is it sealed (no air leaks at all) Spark: ist it getting spark in all cyl. at the proper time. Air: Is it getting air unrestricted to the carbs? (choke maybe stuck shut).
and check one more thing compression in all cyls.
I bought a 4 hp 2 stroke motor used and tried it out one pull the thing ran great. I put it on my dinghy and off I went. Ran perfect then just stopped.
I brought it back to camp, and started tearing into it to find the problem.
I was in a hurry and thoughts of being ripped off came to mind. Three hours later I had taken it apart 4 times and couldnt find the problem.
I sat back and thought of the 3 things I mentioned above. Then I found it
The choke spring had come off and the carb choke just fell closed. Simple
and easy fix. But frustration will cause you to spend lots of money and time and may not fix the problem.
We also sort of like to think that we spend a ton of money and give it to a pro to fix, they fix it. Sometimes thats just not the case. They get frustrated too and make mistakes. so have your mech just go back to the basics. check all the specs. and it should be ok.
dont mess with the timing or air screw on the carbs they are set and need not be moved. But my guess is the mech did mess with the air screw. so it needs to be put back to what its supposed to be.
keep me posted we will sort this out
Mike